Toggle Injection Moulding Machines — FUTECH

XENON Series

Futech’s high-performance toggle clamping servo hydraulic injection moulding machines, ranging from 110 to 550 tons. Equipped with a high-speed servo system for energy efficiency, low cycle times, and precision moulding.

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110–550T
Clamping Force
Servo
Hydraulic System
Toggle
Clamping Type
120 mm/s
Injection Speed

Engineered for Efficiency

The XENON Series is a high-performance toggle type clamping servo hydraulic injection moulding machine from 110 to 550 tons. It is designed for high productivity, low cycle time, energy efficiency, and precision moulding across automotive, medical, packaging, and consumer goods applications.

XENON combines an optimised toggle clamping mechanism with an advanced servo hydraulic injection unit. Smart clamp control, progressive lubrication, and high-speed plasticizing deliver smooth operation, uniform mould loading, and lower running costs compared to conventional hydraulic machines.

XENON Series toggle clamping unit

Clamping Unit

  • Smart toggle design with smooth clamp velocity profile
  • Optimised platen design for durability and mechanical rigidity
  • Advanced auto die-height adjustment
  • High-grade bearing steel alloy toggle bushes and pins
  • Optimised grooving design for toggle bushings
  • Progressive closed-loop lubrication system
  • High-speed platen movement without jerks or spikes
  • Easy-to-clean heat exchanger design
XENON Series injection unit with linear guide rails

Injection Unit

  • High screw RPM for low refilling time and shorter cycles
  • Enhanced efficient screw design saves charging time and electricity
  • High-precision linear guide rails for less frictional drag
  • Larger screw size and stroke with longer L/D ratio
  • Accurate proportional back pressure control
  • Nozzle contact force via pressure switch for precise force
  • High-quality hydraulic motor for consistent refilling every shot

Clamping Unit Features

Optimised toggle mechanics and smart hydraulic control for fast, smooth, and mould-friendly clamping.

XENON smart clamp control system

Smart Clamp Control

Advanced smart clamp control delivers smooth high-speed movement with unmatched accuracy and precision across the full clamp stroke.

XENON optimised toggle mechanism

Optimised Toggle Mechanism

Enhanced toggle geometry offers faster locking buildup and smooth decompression, enabling the lowest dry cycle time in its class.

XENON smooth clamp platen movement

Smooth & Fast Clamp Movement

The smoothest hydraulic circuit design offers fluid platen movement and precise braking just before mould touch position.

XENON advanced strength analysis platen design

Advanced Strength Analysis

Designed on the latest mechanical platforms for complete rigidity. Force distribution on the clamping platen is optimised for longer machine life.

XENON uniform load distribution on mould

Uniform Load on Mould

Smart moving platen design ensures toggle forces are evenly distributed across the mould surface, extending mould life.

XENON progressive closed-loop lubrication

Progressive Lubrication

Closed-loop lubrication points alarm if blocked. Grease lubrication option offers better performance than conventional oil lubrication.

Injection Unit Features

High-speed plasticizing and precise hydraulic control for faster cycles and consistent part quality.

XENON dual carriage cylinders nozzle contact

Dual Carriage Cylinders

Balanced injection loads with dual carriage cylinders and pressure switch signal ensure accurate nozzle contact force in every cycle.

XENON fast injection and charging speeds

Fast Charging & Injection

Injection speeds up to 120 mm/sec and screw RPMs exceeding 200 deliver high plasticizing rates and shorter overall cycle times.

XENON enhanced screw design

Enhanced Screw Design

The optimised screw delivers a homogeneous melt with less energy input — plasticizing more material in less time with lower electrical consumption.

XENON proportional back pressure control

Proportional Back Pressure

New hydraulic circuit offers accurate back pressure control during charging with increased stability and repeatability of set values.

XENON injection safety purge guard

Injection Safety Purge Guard

The safety guard provides extra protection during barrel purging and cleaning. The upturning design simplifies switching between maintenance and production.

XENON injection unit linear guide rails

Linear Guide Rail Injection Unit

Friction-less linear guide rails provide precise, high-speed injection. Stainless steel covers below the unit improve overall machine cleanliness.

Industries & Applications

XENON Series machines suit energy-conscious manufacturers who need precision, reliability, and value across diverse sectors.

Automotive Components Medical Products Consumer Goods Electrical Parts Industrial Components Packaging Products Household Items Toys Manufacturing Precision Moulding High-Volume Production

Frequently Asked Questions

What is the XENON Series injection moulding machine?
The XENON Series is a high-performance toggle type clamping servo hydraulic injection moulding machine range from 110 to 550 tons. It is designed for high productivity, low cycle time, energy efficiency, and precision moulding applications.
What industries can use XENON Series injection moulding machines?
XENON Series machines are suitable for automotive components, medical products, consumer goods, electrical parts, industrial components, packaging products, household items, and toys manufacturing.
What is the clamping force range available in the XENON Series?
The XENON Series is available from 110 to 550 tons clamping force, making it suitable for small, medium, and large plastic moulding applications.
How does the servo hydraulic system improve efficiency?
The advanced servo hydraulic system delivers power only when required, reducing electricity consumption, improving machine responsiveness, minimising oil heating, and lowering operating costs.
What are the advantages of the XENON Series toggle clamping system?
The optimised toggle mechanism provides fast clamp movement, smooth operation, high rigidity, uniform force distribution on the mould, reduced dry cycle time, and longer mould life.
What injection speed does the XENON Series offer?
The XENON Series offers injection speeds up to 120 mm/sec and screw speeds exceeding 300 RPM, enabling faster cycle times and higher production output.
Why is the XENON Series suitable for high-volume production?
The machine combines high injection speed, efficient plasticizing, fast charging, optimised toggle geometry, and advanced servo hydraulics to maximise productivity and minimise cycle times.
What makes the XENON Series energy efficient?
The machine uses a servo hydraulic drive system, optimised screw design, low-friction linear guide rails, and efficient hydraulic circuits to reduce overall power consumption while maintaining high performance.
Does the XENON Series support precision moulding applications?
Yes. Proportional back pressure control, linear guide rail injection unit, precise nozzle contact force control, and advanced clamp control provide high repeatability and consistent part quality.
What is the difference between FORZA and XENON Series machines?
FORZA Series uses a direct locking (ram type) clamping mechanism ideal for ultra-high production. XENON Series uses an optimised toggle clamping mechanism offering a balance of energy efficiency, precision, smooth operation, and value.
Why choose Futech XENON Series injection moulding machines?
Futech XENON Series machines offer high productivity, energy efficiency, advanced servo technology, robust mechanical design, reliable performance, and comprehensive service support for manufacturers across India and international markets.

Interested in the XENON Series?

Talk to our team about the right tonnage and configuration for your application.

Request a Quote Call Sales: +91-82828 25111